Cooling Tower Fill

Product Description

Looking for a replacement fill that can fit different crossflow cooling tower sizes? This 18mm pitch cooling tower film fill is designed with a distinctive Double-Wave Design to support efficient water distribution and reliable heat exchange.

The surface is not designed as a simple straight channel. Its double-wave pattern creates a longer and more active flow path for the circulating water. As water moves down through the fill and air passes across it, the structure helps increase the contact between water and air, which is the key process behind cooling tower heat transfer.

With a wide range of sheet widths available, this product is suitable for both new cooling tower projects and cooling tower fill replacement applications.

Product Details

• Product Type: Cooling Tower Film Fill
• Design: Double-Wave Design
• Width: 1000mm, 1050mm, 1100mm, 1150mm, 1200mm, 1250mm, 1300mm, 1350mm, 1400mm, 1500mm, 1600mm
• Pitch: 18mm
• Length: Customized
• Thickness: Customized
• Material Options: PVC, CPVC, PP
• Angle: 90°
• Application: Crossflow Cooling Towers

Double-Wave Design Makes the Difference

The main feature of this cooling fill is the Double-Wave Design. The formed surface creates repeated wave patterns that help guide water across the sheet instead of allowing it to move straight down too quickly.

This design helps make better use of the available heat transfer surface. When water spreads more effectively over the fill, there is more opportunity for contact with the incoming airflow. At the same time, the structured surface helps maintain the flow passages required inside a crossflow cooling tower.

Benefits of the Double-Wave Structure

• Helps improve water spreading across the fill surface
• Creates an extended water flow path
• Supports better air-to-water contact
• Provides a structured heat transfer surface
• Suitable for continuous crossflow cooling tower operation
• Offers a practical balance between cooling performance and airflow

18mm Pitch for a Balanced Fill Structure

The 18mm pitch provides a practical spacing for this Cooling Tower Fill design. Pitch affects how much surface area is available inside the fill and how easily air can pass through the structure.

A very tight fill structure may provide more surface area, but narrower passages can become more sensitive to fouling under difficult water conditions. A very open structure may allow easier airflow but can reduce the available heat transfer area.

This 18mm spacing offers a balanced structure for many crossflow cooling tower applications, combining effective heat transfer surfaces with suitable airflow passages.

Material Options for Different Operating Conditions

PVC

PVC is commonly used for cooling tower film fill because it offers a practical combination of performance, processability, and cost. It is a suitable choice for many standard industrial cooling tower applications.

CPVC

For projects with higher temperature requirements, CPVC can be considered. Material selection should be based on the actual operating temperature and cooling water conditions.

PP

PP is also available for customers who need different material characteristics for their application. If you are unsure which material is more suitable, the cooling tower operating conditions can be reviewed before production.

Designed for Crossflow Cooling Towers

This product is specifically suitable for crossflow cooling tower applications. In this type of tower, water normally flows downward through the fill while air moves horizontally across the fill section.

Because the airflow travels through the side of the fill, the structure needs to support both effective water distribution and a stable airflow path. The Double-Wave Design helps create a structured surface for water while maintaining the internal passages needed for crossflow operation.

Typical Uses

• Industrial crossflow cooling towers
• Cooling tower refurbishment projects
• Old fill replacement
• HVAC water cooling systems
• Manufacturing and process cooling systems
• Power and energy-related cooling applications

Multiple Width Options for Easier Matching

Cooling towers are not all built to the same dimensions. To make replacement and installation easier, this film fill is available in widths from 1000mm to 1600mm.

Available widths include:

• 1000mm
• 1050mm
• 1100mm
• 1150mm
• 1200mm
• 1250mm
• 1300mm
• 1350mm
• 1400mm
• 1500mm
• 1600mm

The length and thickness can also be customized according to your existing cooling tower design or new project requirements.

Custom Cooling Tower Fill and OEM Service

We understand that replacement projects often need more than a standard sheet size. The old tower fill may have specific dimensions, thickness requirements, or installation conditions.

That is why we support OEM and customized production.

Customization Options Include

• Customized fill length
• Customized sheet thickness
• Different material options
• Multiple width selections
• Customized packaging
• OEM production according to project requirements

For a replacement project, you can provide the dimensions and specifications of your current Cooling Fill. If available, photos or drawings can also help us better understand the existing structure and recommend a suitable production option.

Why Choose This Double-Wave Cooling Fill?

This product is a good option for customers looking for a structured Cooling Tower Film Fill with flexible dimensions and material choices. Its Double-Wave Design is the main feature, helping create an effective surface for water distribution and heat exchange in crossflow cooling towers.

• Special Double-Wave surface design
• 18mm pitch
• 90° configuration
• Suitable for crossflow cooling towers
• Wide width range from 1000mm to 1600mm
• Customized length available
• Customized thickness available
• PVC, CPVC, and PP options
• OEM service supported

A Flexible Solution for Cooling Tower Fill Replacement

Whether you are building a new cooling tower system or replacing old tower fill, getting the dimensions and structure right is important. This 18mm Double-Wave Film Fill gives you multiple width choices together with customized length, thickness, and material options.

If you need a crossflow Cooling Tower Fill with a structured heat transfer surface and flexible OEM production, this Double-Wave Design can be produced according to your project requirements.